Production Add-On Solution for Discrete Manufacturing
Effective Management of Production Process with Routing – Fully Integrated with SAP Business One
Purpose of Production Add-On
Clockwork’s Production Add-On is designed to bring structure, visibility, and control to your production floor. From defining shift schedules and machine assignments to managing operation-wise processes and tracking production stage-wise through Route Cards, this add-on supports a comprehensive and real-time production management system.
Fully integrated with SAP Business One, the Production Add-On ensures that master data and transactional activities flow seamlessly to deliver greater accuracy, efficiency, and traceability in your manufacturing operations.
Business Challenges the Production Add-On Addresses
Manufacturing operations often lack a centralized system to manage shift planning, operation-wise process mapping, and real-time production tracking. Manual or semi-digital processes can lead to production delays, lack of transparency in work allocation, and inaccurate stage-wise reporting. The other challenges are:
- No structured master setup for shifts, machines, and operations
- Difficulty in tracking production status against specific operations or routing stages
- No visibility of which employee is working on what machine
- Inconsistent or delayed updates from shop floor to management
- Inability to link production orders with route-wise execution data
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Solution that the Production Add-On offers
- Shift Master – Define the shifts according to organization working time.
- Shift Working Status – Manage the Date wise shift plan (like working or holiday)
- Process Master – Set up each manufacturing process.
- Operation-wise Process Mapping – Link processes to each production operation for accurate routing
- Route Card Master – Define stages, operations, and process flow for production orders
- Employee-wise Machinery Detail – Assign machines to employees to monitor responsibility and output
- Production Master Data – Link rout card to each production product.
Production Process with Route Card
- Execute production order stage-wise
- Record progress against each route stage
- Monitor completion status and process-wise output
- Link to employees and machines for traceability
Outcome / Business Benefits of Production Add-On
- Improved production planning and tracking with clear process flow and routing
- Enhanced traceability of who did what, on which machine, and in which shift
- Centralized master control of all production-related configurations
- Real-time visibility into stage-wise production progress
- Better accountability with employee and machine assignments
- Reduced delays and improved coordination between planning and execution teams